Case Studies

Situation

Every order's parameters were manually entered by the operator into Siemens PLC. Every error meant stopping the line and manually correcting data.

Solution

Euklio connected Helios database directly to Siemens PLC. The line downloads order parameters automatically and after completion sends back weights, piece counts, and production status.

Situation

The legacy packaging system vendor shut down. License doesn't exist, source code unavailable. Every replacement scanner had to be specially adapted – at 3 to 4× the price of regular market hardware.

Solution

Euklio deployed a software adapter running in the background on Windows. It captures data from any modern USB scanner and reformats it in real time to the format the legacy system expects. Zero intervention to existing technology. On-site deployment in 3 days.

Situation

A hydraulic hose manufacturer operated presses and saws of various ages – from modern B&R to older Siemens. Each device spoke a different protocol. Production was tracked manually, data was retyped into ERP.

Solution

Euklio connected to each machine using its own protocol and linked the entire park with the company ERP. The customer didn't have to replace a single piece of technology – connected what they had, modernizing the rest gradually. New machines are commissioned remotely through Euklio even before physically arriving at the plant.

Situation

Tool wear was causing gradual dimensional deviations. Corrections were done manually – the setup technician had to come in for a shift.

Solution

Euklio with an LVDT measurement station measures each workpiece, tracks deviation trends, and writes corrections directly to Fanuc CNC. If corrections reach the limit, the system stops production.